High-Performance Chill Block for Power Tab Semiconductors

Chiller Plate 4 Igbt

Product Overview

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Our Chill Block with Power Tab represents the evolution of compact liquid cooling for power semiconductors. Engineered specifically for Power Tab package devices, this chill block delivers exceptional cooling performance in an ultra-compact form factor. The design focuses on minimizing thermal resistance while maximizing ease of integration into modern high- density electronics. Whether cooling MOSFETs, IGBTs, or power diodes, this chill block provides the thermal headroom needed for peak performance and extended component life.

How It Works

The Chill Block with Power Tab employs a sophisticated internal channel structure that creates a high-surface-area interface between coolant and the aluminum base. Coolant enters through an inlet port and is distributed across multiple parallel microchannels positioned directly beneath the Power Tab contact area. This microchannel array creates extensive fluid- to-metal contact area, dramatically increasing convective heat transfer efficiency. As coolant flows through these channels, it absorbs heat conducted through the base from the semiconductor's Power Tab. The low-profile design minimizes the conduction path length, reducing thermal resistance. Advanced brazing techniques ensure structural integrity while maintaining excellent thermal conductivity throughout the assembly. Exit manifold design ensures uniform flow distribution across all channels, preventing flow bypass that could create thermal hotspots.

Key Features

  • IconMicrochannel Technology:Dense internal channel array maximizes heat transfer surface area
  • IconUltra-Low Thermal Resistance:Optimized for maximum heat extraction in minimal space
  • IconUniversal Power Tab Compatibility:Accommodates standard Power Tab semiconductor packages
  • IconMinimal Height Profile:Low-profile design ideal for space-limited applications
  • IconRobust Construction: Brazed aluminum construction ensures leak-free operation
  • IconEfficient Flow Design:Parallel channel architecture minimizes pressure drop
  • IconEasy Integration:Standard footprint simplifies PCB layout and assembly
  • IconMultiple Coolant Options:Compatible with various cooling fluids including water and glycol mixtures

Technical Specifications

  • IconPackage Compatibility:TO-220, TO-247, TO-263, TO-268 Power Tabs
  • IconBase Material:Aluminum 6061-T6 (Copper available for high-performance variants)
  • IconChannel Type:Parallel microchannel array
  • IconOperating Temperature:-30°C to +105°C
  • IconPressure Rating:10 bar (145 psi)
  • IconFlow Rate Range:0.5-2.5 LPM
  • IconThermal Resistance:0.06-0.12°C/W (fluid temperature to case)
  • IconPressure Drop:<0.3 bar at nominal flow
  • IconPort Connections:6mm barb or 1/8" NPT threads
  • IconSurface Finish:Anodized (clear or black) or nickel plated
  • IconTesting:100% pressure and flow tested

Applications

  • IconHigh-frequency switching power supplies
  • IconServer and datacenter power distribution
  • IconIndustrial automation and robotics
  • IconSolar inverters and renewable energy systems
  • IconElectric vehicle onboard chargers
  • IconTelecommunications base stations
  • IconInduction heating systems
  • IconLaser diode cooling
  • IconRF power amplifiers
  • IconRF power amplifiers
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