Our Chill Block with Power Tab represents the evolution of compact liquid cooling for power
semiconductors. Engineered specifically for Power Tab package devices, this chill block
delivers exceptional cooling performance in an ultra-compact form factor. The design focuses
on minimizing thermal resistance while maximizing ease of integration into modern high-
density electronics. Whether cooling MOSFETs, IGBTs, or power diodes, this chill block
provides the thermal headroom needed for peak performance and extended component life.
How It Works
The Chill Block with Power Tab employs a sophisticated internal channel structure that
creates a high-surface-area interface between coolant and the aluminum base. Coolant enters
through an inlet port and is distributed across multiple parallel microchannels positioned
directly beneath the Power Tab contact area. This microchannel array creates extensive fluid-
to-metal contact area, dramatically increasing convective heat transfer efficiency. As coolant
flows through these channels, it absorbs heat conducted through the base from the
semiconductor's Power Tab. The low-profile design minimizes the conduction path length,
reducing thermal resistance. Advanced brazing techniques ensure structural integrity while
maintaining excellent thermal conductivity throughout the assembly. Exit manifold design
ensures uniform flow distribution across all channels, preventing flow bypass that could
create thermal hotspots.
Key Features
Microchannel Technology:Dense internal channel array
maximizes heat transfer
surface area
Ultra-Low Thermal Resistance:Optimized for maximum heat
extraction in minimal
space
Universal Power Tab Compatibility:Accommodates standard
Power Tab
semiconductor packages
Minimal Height Profile:Low-profile design ideal for
space-limited applications
Robust Construction: Brazed aluminum construction ensures
leak-free operation
Efficient Flow Design:Parallel channel architecture
minimizes pressure drop
Easy Integration:Standard footprint simplifies PCB layout
and assembly
Multiple Coolant Options:Compatible with various cooling
fluids including water
and glycol mixtures
Technical Specifications
Package Compatibility:TO-220, TO-247, TO-263, TO-268
Power Tabs
Base Material:Aluminum 6061-T6 (Copper available for
high-performance variants)
Channel Type:Parallel microchannel array
Operating Temperature:-30°C to +105°C
Pressure Rating:10 bar (145 psi)
Flow Rate Range:0.5-2.5 LPM
Thermal Resistance:0.06-0.12°C/W (fluid temperature
to case)
Pressure Drop:<0.3 bar at nominal flow
Port Connections:6mm barb or 1/8" NPT threads
Surface Finish:Anodized (clear or black) or nickel
plated