Fully Custom Aluminum Liquid Cold Plates

Chiller Plate 4 Igbt

Product Overview

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When standard cold plates don't meet your requirements, our Custom Aluminum Liquid Cold Plates deliver thermal solutions precisely engineered for your application. Every aspect—from external dimensions and mounting features to internal channel geometry and port configurations—is designed specifically for your thermal, mechanical, and integration requirements. Our custom engineering process combines your application knowledge with our thermal expertise to create optimized solutions that balance performance, manufacturability, and cost. Whether you need to cool complex component layouts, fit unique space envelopes, or achieve aggressive thermal targets, custom aluminum liquid cold plates provide the flexibility to meet your goals.

How It Works

The custom design process begins with understanding your thermal requirements, component layout, space constraints, coolant specifications, and operating environment. Our thermal engineers model your heat sources and develop preliminary cold plate concepts using CFD simulation. Multiple channel routing strategies are evaluated—serpentine for uniform temperature distribution, parallel channels for low pressure drop, or hybrid designs for optimal balance. Channel cross-sections, depths, and internal features are optimized to achieve target thermal resistance while managing pressure drop. The external geometry is shaped to match your mounting requirements, component locations, and available space envelope.

Key Features

  • IconApplication-Specific Design:Every dimension optimized for your exact requirements
  • IconThermal Performance Guaranteed:CFD-validated designs meet specified thermal targets
  • IconComplex GeometriesAdvanced manufacturing handles intricate shapes and features
  • IconIntegrated Features:Mounting bosses, sensor ports, and custom interfaces included
  • IconMaterial Selection:Aluminum alloys chosen for your operating environment
  • IconOptimized Flow Paths:Internal geometry balanced for performance and pressure drop

Technical Specifications

  • IconMaterial:Aluminum 6061-T6, 1100, or custom alloys
  • IconSize Range:No standard limits—designed to your requirements
  • IconChannel Design:Fully custom geometry optimized by CFD analysis
  • IconPressure Rating:Designed to your system specifications (typically 10-20 bar)
  • IconOperating Temperature:-55°C to +150°C (application dependent)
  • IconThermal Resistance:Engineered to meet your specific requirements
  • IconSurface Finish:Custom options including anodizing, coating, or plating
  • IconPort Configuration:Any type, size, and location per your specifications
  • IconMounting Features:Custom bosses, holes, slots, or interfaces
  • IconTesting Protocols: Customized validation testing per your requirements

Applications

  • IconUnique space-constrained thermal solutions
  • IconMulti-component cooling with complex layouts
  • IconHigh-reliability aerospace and defense systems
  • IconSpecialty medical device cooling
  • IconCustom battery pack thermal management
  • IconPrototype and low-volume production systems
  • IconRuggedized industrial cooling solutions
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