Hexagonal Chill Block for Maximum Cooling Density

Chiller Plate 4 Igbt

Product Overview

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The Hex Chill Block Without Power Tab introduces a unique hexagonal geometry optimized for applications requiring maximum cooling capacity in constrained spaces. Unlike traditional rectangular cold plates, the hexagonal design enables efficient tessellation for cooling multiple components simultaneously. This innovative geometry provides optimal surface area utilization while maintaining structural integrity. Designed for mounting discrete components or custom heat spreaders, this chill block excels in applications where Power Tab packages are not used but high heat flux cooling is essential.

How It Works

The hexagonal geometry of this chill block provides six sides for potential component mounting or heat spreader attachment, maximizing thermal interface area relative to the block's footprint. Internal coolant channels follow the hexagonal contour, creating uniform flow distribution beneath all mounting surfaces. This geometry naturally promotes turbulent flow at lower velocities compared to rectangular designs, enhancing heat transfer coefficients. The central manifold distributes coolant radially outward to peripheral channels, ensuring balanced thermal performance across the entire hexagonal perimeter. Heat conducted into the block from mounted components or heat spreaders is rapidly absorbed by the adjacent flowing coolant. The compact hexagonal form allows close spacing of multiple blocks for array configurations, enabling scalable cooling solutions for multi-device assemblies. Precision CNC machining ensures all six faces maintain identical thermal contact specifications.

Key Features

  • IconHexagonal Geometry:Innovative shape maximizes cooling efficiency and tessellation capability
  • IconMulti-Surface Mounting:Six mounting faces provide flexible component attachment options
  • IconUniform Flow Distribution:Radial channel design ensures balanced thermal performance
  • IconArray Scalability:Hexagonal shape enables efficient multi-block configurations
  • IconHigh Heat Flux Handling: Optimized for cooling high-power discrete components
  • IconVersatile Mounting:Compatible with various component types and heat spreaders
  • IconCompact Footprint:Efficient geometry minimizes required PCB or chassis space
  • IconStructural Rigidity:Hexagonal shape provides excellent mechanical stability

Technical Specifications

  • IconGeometry:Regular hexagon (custom sizes available)
  • IconMaterial:Aluminum 6061-T6 or Copper C110
  • IconStandard Hex Size:30mm flat-to-flat (custom dimensions available)
  • IconOperating Temperature:-40°C to +120°C
  • IconPressure Rating:12 bar (175 psi)
  • IconFlow Rate:1-4 LPM per block
  • IconMounting Surfaces:6 precision-machined faces
  • IconSurface Flatness:<15 microns per face
  • IconPort Configuration:Axial or radial port options
  • IconInternal Channels:Radial or serpentine routing
  • IconSurface Treatment:Anodized, painted, or passivated finishes

Applications

  • IconHigh-power LED cooling arrays
  • IconLaser diode thermal management
  • IconRF amplifier cooling
  • IconPower module thermal interface
  • IconOptical component temperature control
  • IconCustom semiconductor package cooling
  • IconMulti-chip module thermal platforms
  • IconBattery cell cooling (cylindrical or prismatic)
  • IconSensor array temperature stabilization
  • IconCompact high-density server cooling
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